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Bicycle light handle with plastic coated in silicone

Bicycle light handle with plastic coated in silicone

The silicone-coated plastic bicycle light grip is a functional handlebar accessory specifically designed for bicycle light mounting and rider grip. It features a composite molding process with an outer silicone layer and an inner hard plastic base layer. The outer silicone layer provides anti-slip and shock absorption, while the inner plastic layer is strong and durable. This achieves improved performance in terms of anti-slip properties, shock absorption, and weather resistance, comprehensively enhancing safety and comfort for daytime commutes and nighttime riding. It is a lightweight, cost-effective essential upgrade accessory for cyclists.

Key Features

Automotive-grade silicone material
Non-toxic and odorless, meeting stringent environmental standards, automotive-grade quality
UL94 V-0 flame retardant rating, resistant to UV aging and high/low temperatures
Seamless fit, no seams or parting lines
Inner layer plastic provides impact resistance and support, outer layer silicone provides flexible shock absorption
Precise dimensions, with tolerances controlled within ±0.02mm

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Product Description

Product Overview

Shenzhen ES Electronic Co., Ltd.'s custom-made silicone-coated bicycle light handlebars utilize a mature silicone-coating process. The silicone provides excellent impact resistance and dimensional accuracy, effectively protecting the internal precision circuitry and battery pack. The outer layer is fully covered with environmentally friendly, high-elastic silicone material, which is soft, skin-friendly, and conforms to the curves of the hand. The two materials are molded as a single piece, with no seams, preventing peeling or detachment. The overall structure is robust and sturdy, with no parting lines, eliminating the risk of detachment or displacement.

Facing harsh outdoor cycling environments, the outer silicone handlebar exhibits superior UV resistance and weather resistance. It does not fade or deform even after long-term exposure to sun and rain, maintaining its high elasticity and flexibility. The selected silicone material strictly complies with environmental standards, is non-toxic, odorless, and safe for health.

From the creation of precision molds to the meticulous adjustment of injection molding parameters, we ensure consistency in the coating thickness and adhesion strength of each batch of products.

Core Advantages

1.Utilizing a special silicone formula with high tear resistance, aging resistance, and chemical resistance, this automotive-grade silicone material meets UL94 V-0 flame retardant standards. It possesses excellent electrical insulation, ozone aging resistance, and UV resistance, effectively resisting chemical corrosion from oil, coolant, and cleaning agents.

2.Through the shaping and supporting force of the inner plastic layer and the elastic wrapping force of the outer silicone layer, the product can tightly fit the handlebars and light base, forming a double-fixation effect, effectively solving problems such as loose straps, wobbly brackets, and abnormal noises during riding common with traditional light fixtures.

3.The inner rigid plastic layer has extremely strong impact and deformation resistance, resisting daily bumps and pressure, and firmly supporting the light fixture structure. The outer environmentally friendly silicone material undergoes a special process, possessing waterproof, sunproof, aging-resistant, and high/low temperature resistance properties, unaffected by complex outdoor weather conditions such as sun exposure, rain, and snow, and is resistant to fading, hardening, cracking, and peeling even after long-term outdoor use.

Application & Custom Service

Liquid silicone encapsulation combines the rigidity of plastic with the flexibility of liquid silicone, and is widely used in automotive, 3C electronics, medical, and household goods industries.

The main plastic materials that liquid silicone can encapsulate include PC, PA6, PA66, PBT, PP/PE, and TPU.

Customization & Ordering Information

1.Fully Customized Products: All ES Silicone products are custom-made based on customer requirements.

2.MOQ Requirements: MOQ varies by product category, structure, and production requirements. Typically, orders start from 100 pieces.

3.Prototype & Mass Production: We support prototype validation before mass production. Reasonable prototype fees apply and may be credited for qualified projects.

4.Engineering Support: Our engineering team provides DFM evaluation to optimize product feasibility and ensure stable production.

5.More Project Cases: Website examples represent selected non-confidential projects. Contact us for more customized applications and solutions.

6.Learn More About ES Silicone: Discover our capabilities and workflow through Who We Are and How We Work.

Hot Tags: Silicone overmolding, liquid silicone overmolding, solid silicone overmolding, liquid silicone overmolding, silicone overmolding manufacturers

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