The DSPREAD-D20 is a compact terminal where the card reader and the body are separated by only a few millimeters. That spacing determines whether a protective case helps or hinders daily operation. A case that wraps too far around the reader opening will cause cards to catch; a case that does not hold its shape will allow the terminal to shift during insertion. Neither problem shows up in product photos, but both show up at the counter.
For this project, we started by mapping the reader opening, port positions, and the terminal's overall contour, then used those measurements as fixed constraints for the mold geometry. Wall thickness around the reader was controlled to keep card entry smooth, while corner thickness was verified separately for drop protection. The anti-slip texture was engraved directly into the mold cavity rather than applied as a coating, so grip does not wear away at contact points. The silicone compound was tuned with UV stabilizers and anti-aging additives to resist yellowing and surface hardening under prolonged light exposure. This is a brand-customer customization case, not a product for sample sale. Brands developing similar protective solutions can begin with a validation batch of 100 pieces, with all tooling, molding, and inspection completed in-house.
1. Card Reader Geometry Treated as a Fixed Mold Constraint : The reader opening is mapped before tooling and used as a reference point for the case wall thickness, so cards enter smoothly without catching on the case edge.
2. Corner Thickness Verified Separately for Drop Protection : Drop protection and reader accessibility are handled as two separate design problems. Corner thickness is tuned independently to absorb impact without adding bulk around the card slot.
3.Anti-Slip Texture Engraved Into the Mold Cavity : Grip patterns are cut directly into the mold rather than applied as a coating, keeping traction consistent across the case surface without peel or wear issues.
1.Industry Compatibility:
Retail & Payment : POS terminals in stores, supermarkets, hotels, and restaurants requiring device protection
Logistics & Delivery : Handheld POS devices used in field operations, delivery services, and mobile payment scenarios
Unattended & Self-Service : Kiosk terminals, self-checkout devices, and automated payment stations
2.Core Product Application Scenarios:
Retail Store POS Terminals for Daily Handling : Anti-slip silicone case protects devices from drops and impacts during busy checkout operations, with moderate grip reducing handling fatigue for cashiers
Mobile POS Devices for Delivery and Field Use : Durable protective case shields terminals from bumps, scratches, and environmental exposure during outdoor operations
Multi-Location Deployments with Cable Connections : Unobstructed cable port access allows the case to remain in place during maintenance or peripheral changes
1.Fully Customized Products: All ES Silicone products are custom-made based on customer requirements.
2.MOQ Requirements: MOQ varies by product category, structure, and production requirements. Typically, orders start from 100 pieces.
3.Prototype & Mass Production: We support prototype validation before mass production. Reasonable prototype fees apply and may be credited for qualified projects.
4.Engineering Support: Our engineering team provides DFM evaluation to optimize product feasibility and ensure stable production.
5.More Project Cases: Website examples represent selected non-confidential projects. Contact us for more customized applications and solutions.
6.Learn More About ES Silicone: Discover our capabilities and workflow through Who We Are and How We Work.